If you operate a commercial vegetable nursery, produce seedlings for open fields or greenhouses, have an urban garden project with your own production, propagate ornamental plants from cuttings, or work in serial forestry production, the GARDESE horticultural tray with UV treatment and conical concave cell geometry is the calibrated tool for these scenarios. This guide explains how to choose between the four configurations (72, 128, 200, and 288 cells) according to the crop and cycle, how to prepare the substrate and sow, how to water for germination without damping-off, and how to extract the seedling with an intact root ball for successful transplanting.

The horticultural tray is the format with individual cells. For hydroponic green fodder, microgreens, massive germination with continuous root mat, or block harvesting, the correct format is NOT the horticultural tray but the flat hydroponic tray without cells. Confusing the formats will result in losing the appropriate geometry: individual cells do not allow for the continuous mat of hydroponic green fodder, and the flat tray does not isolate each seedling for transplanting with an intact root ball.

Germination Trays

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Product Specifications

The horticultural tray is offered in four configurations differentiated by the number of cells, presented in boxes of 140 to 160 units depending on the format. The following table provides the full technical specifications for all four variants:

Specification 72 cells 128 cells 200 cells 288 cells
SKU 589231 623230 730212 123423
Material Plastic resin with UV Plastic resin with UV Plastic resin with UV Plastic resin with UV
Geometry Large conical cells Medium conical cells Small conical cells Minimum conical cells
Volume per cell (approx.) ~50-60 ml ~25-35 ml ~12-18 ml ~8-12 ml
Box 160 trays 160 trays 140 trays 160 trays
Seedlings per box 11,520 20,480 28,000 46,080
Maximum time in tray 8-12 weeks 5-7 weeks 3-4 weeks 2-3 weeks
Typical crops Woody cuttings, ornamentals Tomato, bell pepper, eggplant, broccoli, cabbage Lettuce, cilantro, parsley, leafy greens Onion, mini lettuces, microgreens in cells
Drainage Bottom hole per cell Bottom hole per cell Bottom hole per cell Bottom hole per cell
UV Treatment Yes Yes Yes Yes
ℹ️ Rule of thumb for cell count:

More cells = more seedlings per tray, but less root volume per plant and therefore earlier and mandatory transplanting. Fewer cells = more volume for root development, more tolerance time in the tray before transplanting. The correct choice is the minimum number of cells that provides sufficient space for the crop during the planned time in the tray —too many cells (over-density) leads to leggy seedlings, coiled roots, and transplant shock; too few wastes nursery space—.

The flat hydroponic tray without cells is the choice when the goal is the production of a continuous root mat (hydroponic green fodder, microgreens, block harvesting) instead of individual seedlings for transplanting.

Step-by-step guide to use

The following procedure covers the complete cycle of the horticultural tray: format selection, substrate preparation, sowing, watering, germination, and extraction for transplanting. The instructions apply to all four variants with specific notes depending on cell size.

1

Selecting the number of cells according to the crop

Choose the format according to the crop and the anticipated time in the tray before transplanting. For woody and semi-woody cuttings of ornamental plants, miniature fruit trees, and forest plants with prolonged rooting times (8-12 weeks), use 72 cells. For medium-sized vegetables with a seedling cycle of 5-7 weeks (tomato, bell pepper, eggplant, broccoli, cabbage, cauliflower), use 128 cells —the standard format for commercial horticultural nurseries—. For leafy vegetables with a fast cycle of 3-4 weeks (lettuce, cilantro, parsley, dill, aromatic herbs), use 200 cells. For onion, garlic, miniature lettuces, and mass production with transplanting in 2-3 weeks, use 288 cells. If you are unsure about a new crop, step down one density level from the rule above —too many cells penalizes the result more than too few—.

2

Substrate preparation and filling

Use a specific germination substrate: a mixture of peat or coco coir with perlite and vermiculite in a typical ratio of 60-70% peat/coco coir + 15-20% perlite + 15-20% vermiculite. Moisten the substrate to field capacity —when squeezed between fingers, it forms a "clump" that crumbles easily, without dripping water—. Distribute the substrate over the tray, gently press with the palm of your hand so that each cell is filled to the rim without excessive compaction. Remove any excess with a ruler by sweeping across the surface. Excessive substrate compaction blocks drainage and hinders germination; loose substrate sinks with watering, leaving half-empty cells.

3

Sowing and covering

Sow 1-2 seeds per cell (1 seed with a high and certified germination rate, 2 seeds with questionable material, thinning out the weaker one later). The sowing depth is 2-3 times the seed diameter —small seeds (lettuce, herbs) almost superficial; medium seeds (tomato, broccoli) at 0.5-1 cm; large seeds (beans, sweet corn) at 1-2 cm—. For very small or light-sensitive seeds (lettuce, celery), do not cover with additional substrate, just press lightly so they touch the moist medium. For the rest, sprinkle a thin layer of vermiculite on top as a cover, then water with a fine-rose watering can or micro-sprinkler to avoid displacing the seeds.

💡 Dodom Expert Tip:

The trick for seedlings to come out with an intact and clean root ball at transplant time is to thoroughly water the ENTIRE tray 30-60 minutes before extraction. The saturated substrate adheres the fine roots into a coherent mass that comes out whole when gently pressed from below with a finger (through the drainage hole) or pulled by the base of the stem. Without this pre-watering, the root ball crumbles, fine roots break, and the seedling suffers transplant shock that can delay growth by 1-2 weeks. This practice, standard in professional nurseries, distinguishes a seedling that thrives in the field from one that wilts. Additionally, avoid transplanting in the Caribbean midday —choose early morning or sunset— so that thermal shock does not add to extraction shock.

4

Watering, germination, and in-tray management

Keep the tray in germination conditions with constant moisture but NEVER waterlogged—substrate that is always saturated promotes damping-off, a collar rot fungus that fells newly emerged seedlings within hours. Water with a fine-nozzle watering can or micro-sprinkler 1-2 times a day in Caribbean climates, adjusting according to evaporation. For germination, keep the trays at 22-28 °C covered with clear plastic or a dome until emergence, uncovering as soon as the first shoots appear to prevent excessive elongation due to high humidity and low light. After emergence, move the trays to an area with direct light or a greenhouse with partial shade. Apply gentle fertigation with a seedling formula starting from the second pair of true leaves.

5

Extraction for transplanting

Identify the transplanting moment by the seedling's development—visible roots occupying the root ball on all sides but not coiling tightly—not just by calendar days. Water 30-60 minutes before (see expert tip). To extract, press each cell from below with a finger or a thick punch tool through the drainage hole until the root ball rises enough to grasp it by the base of the stem or by the substrate without touching the leaves. Plant immediately in the field hole, large pot, or larger tray, and water immediately to settle the substrate around the root ball. Provide partial shade for the first 24-48 hours if transplanting into full sun.

⚠️ Common mistake to avoid:

Do not use 200 or 288-cell trays for long-cycle horticultural crops such as tomato, bell pepper, eggplant, or broccoli. The seedling roots will grow to fill the limited cell volume, then the roots will coil tightly against the cell walls, the plant will become "stunted" (stop growing), and when transplanted to the field, it will carry this compromised root structure, limiting its productive yield for life. Choosing trays with cells too small for the crop cycle is one of the most costly nursery mistakes because the damage is not visible until weeks after transplanting when the harvest yields much less than expected. For long-cycle horticultural crops, always upgrade to 128 cells or even 72 if the greenhouse has space.

72, 128, 200, or 288 cells? Horticultural or hydroponic?

The correct choice of cell count and between horticultural and hydroponic format depends on the cultivated species, the expected seedling time, and whether the harvest is individual (with root ball) or in block (continuous mat). Using too many cells for long-cycle horticultural crops ruins the crop. Ask the assistant with your scenario, and we will guide you to the correct choice without over or under-densifying.

Complementary products

To complement the horticultural tray in seedling production, the following products cover the most common adjacent needs:

The flat hydroponic tray without cells is the sister product in the family for hydroponic green fodder, microgreens, and mass germination with block harvesting. Expanded perlite is the classic component for improving drainage and aeration of germination substrate. Expanded vermiculite provides moisture retention and, as a final cover after sowing, stabilizes the surface moisture of the cells during germination. The 3-runner plastic pallet is the base for internal transport when boxes of trays arrive at the nursery and need to be distributed throughout the facility.

Maintenance and care

After each use cycle, empty the substrate (compost or dispose of it according to nursery protocol), rinse the tray with a hose to remove rootlet debris and adhering substrate, and disinfect by immersing it in a 200-500 ppm chlorine solution (the higher concentration for areas with previous problems of damping-off, fusarium, or pythium) for 10-15 minutes. Rinse with clean water and let dry in the sun—UV radiation completes surface disinfection without the need for additional chemicals. A properly maintained tray offers multiple cycles before replacement.

Inspect each tray before reuse for cells with drainage holes obstructed by calcified residue (scrape with a fine punch), micro-cracks in the cells (discard the entire tray for critical germination, reuse it for less demanding production), and tray edges with breaks from handling during harvest (discard if the break affects rigidity). Store clean and dry trays stacked in the shade. Prolonged exposure to sunlight reduces the lifespan even of UV-stabilized material, so indoor storage significantly extends the number of profitable cycles.

Frequently Asked Questions (FAQ)

What cell count should I use for tomatoes, lettuce, or onions?

Tomatoes (and similar: bell peppers, eggplants, broccoli, cabbage, cauliflower): standard nursery 128 cells. If your greenhouse has space and you handle premium material, go up to 72 cells for greater root development. Lettuce (and similar: cilantro, parsley, aromatic herbs, fast-cycle leafy greens): standard 200 cells; 128 if you have space for premium production or if the crop will be in the tray for 4-5 weeks before transplanting. Onions, garlic, and miniature lettuce: 288 cells for mass production with quick transplanting (2-3 weeks), 200 if you need seedlings with more development.

What substrate works best in these trays?

The standard professional nursery formula is 60-70% peat or coconut fiber as a base + 15-20% perlite for drainage and aeration + 15-20% vermiculite for moisture retention. This mixture works in all four variants and for most crops. For particularly delicate seeds (celery, premium lettuce, fine aromatic herbs), use a commercially formulated germination substrate with fine granulometry, which is more consistent than homemade mixtures. For cuttings in 72-cell trays, increase the perlite percentage to 30-40% to accelerate rooting without rot due to excess moisture.

How many times can I reuse them?

With professional handling—proper cleaning and disinfection between cycles, indoor storage between seasons, careful handling during extraction to avoid breaks in cell edges—a Gardese tray offers multiple cycles before replacement due to wear, depending on the intensity of use, accumulated sun exposure, and staff handling. Trays stored outdoors and from which seedlings are "pulled" (without prior watering, forcing the root ball) last significantly less due to breaks in individual cells. The practical rule for nursery owners: a box of 160 well-managed trays justifies the investment in a few seasons.